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Eductor Models For Pumping Gases

There are two major types of applications using eductors to pump gases. These are evacuation and exhausting.

Exhausting

This application involves removing gases at a continuous rate from an area while maintaining the pressure at a stable level. These applications often involve removing gases or fumes that are continuously recurring. An example would be removing smoke from a welding or machining area. This process also could be used for injecting oxygen into a liquid stream. If the gases being removed have undesirable characteristics, it is possible in some cases to neutralize them by using a reactive motive fluid.

Evacuation

This application involves pulling gases from a defined volume by pumping the tank down from a starting pressure to a final lower pressure. It is generally sized by determining the amount of time it takes to reduce the pressure in the vessel to the desired final pressure. Examples of this application would be reducing the pressure in a reaction vessel to purge it of detrimental gases, or removing steam from a vessel before opening it to increase operator safety. A variation of this type of application is the use of eductors to prime piping or a system with liquid. Priming evacuations may be used to bring the level of liquid up to pump level to avoid the pump being started dry or to establish a siphon.

JRG/JT eductor models for liquids pumping gases are: ML, MLE; for gases pumping gases: SG, HG. These models can be used for both exhausting and evacuation. See the following specifications tables for operating parameters.

Other models of eductors are available for specific applications. In some cases, these specialty eductors can pump a suction volume up to 50 times the motive volume. Most JRG/JT eductors are available in sizes from 1/2" through 3" in a wide variety of materials. Expedited deliveries are possible if needed. Units are available in sizes up to 12".

Principles of Operation for Pumping Gases

Eductors operate on the basic principles of flow dynamics. This involves taking a high pressure motive stream and accelerating it through a tapered nozzle to increase the velocity of the fluid. Gas Motives are compressible fluids and are put through a converging-diverging nozzle. The gas can exceed the speed of sound. This fluid is then carried on through a secondary chamber where the friction between the molecules of it and a secondary gas (generally referred to as the suction fluid) causes this secondary gas to be pumped. These fluids are intimately mixed together and discharged from the eductor. There are three connections common to all eductors.

This connection is where the power for the eductor is generated, by increasing the velocity of the motive fluid. The JRG/JT nozzle in this section is manufactured to take advantage of the physical properties of the motive fluid. Eductors with liquid motives use a converging nozzle, as liquids are not generally compressible. Eductors with gas motives utilize converging-diverging nozzles to achieve maximum benefit from the compressibility of the gas. All JRG/JT nozzles for eductors have smooth flow paths. Flow paths with rough surfaces cause eductors to operate less efficiently.

Converging/mixing tube is manufactured to specified finish and concentricity, assuring performance vastly superior to that of competitive units.

SUCTION Connection

This connection of the eductor is where the pumping action of the eductor takes place. The motive fluid passes through the suction chamber, entraining the suction gas as it passes. The friction between the fluids at the interface of the motive fluid causes the chamber to be evacuated as the gas in the chamber is removed. This allows the pressure in the suction vessel to push additional flow into the suction connection of the eductor. The high velocity of the motive stream in this section of the eductor directs the combined fluid toward the discharge section of the eductor.

OUTLET Connection

As the motive fluid entrains the suction gas, part of the kinetic energy of the motive fluid is imparted to the suction gas. This allows the resulting mixture to discharge at an intermediate pressure. The percentage of the motive pressure that will be recovered is dependent upon the percentage of motive flow to suction flow and the amount of vacuum at the suction connection.

How to Size Liquid Motive Eductors for Exhausting Gases

Exhausting is a continuous operation of removing gases at a constant suction pressure. The units are sized based on a desired flow rate of gas through the eductor.

Step 1 Before beginning to do the actual sizing, convert all pressure and flow to the units used in the sizing table. (If sizing is done regularly with other units, request a special sizing table from your representative.)

Step 2 First find the value that is equal to or greater than your system back pressure in the Outlet Pressure (Po) column. After locating the correct value on the sizing table, use this section of the table to size the unit.

Step 3 Locate the pressure that is equal to or higher than your desired suction pressure (Ps) for the outlet pressure found in Step 2. If the

pressure is between two values on the sizing table, you can interpolate between them. If you don't wish to interpolate, the higher pressure will give a conservative estimate.

Step 4 In the row for suction pressure (Ps), locate the column where the motive pressure (Pm) is equal to your motive pressure in the flowing condition. If the pressure is between two levels on the sizing table, you can interpolate between the values. If you don't wish to interpolate, the lower pressure will give a conservative estimate.

Step 5 Divide your desired flow (Qs) rate by the flow rate of each model. This will give you a desired Sizing Factor (S.E) for each model. Pick a unit with a S.E that is equal to or larger than the one calculated above.

Generally, the model with a larger suction capacity will be the more efficient unit. To calculate the actual gas flow, multiply the S.F. of the selected model by the suction flow (Qs) of the model in the table.

Step 6 Calculate the amount of water required to operate the eductor by multiplying the GPM in the Motive Flow (Qm) row by the S.F. of the unit selected.

Note 1: In many cases, the capacity of the MLE and ML units are close. Both should be sized to find the proper unit for the application.

Note 2: When using liquids to pump gases, the eductor acts as a volume displacing device. Therefore, the weight of the gas has only minimal effect on the performance of the eductor.

Outlet

Pressure,

suction

Pressure, Ps

Motive Pm (PSIG)

20 40 60 80 100 . 140 200 250

Po (PSIG)

(In Hg Abs)

ML

MILE

ML

MILE

ML

MILE

ML

MILE

ML

MILE

ML

MILE

ML

MILE

ML

MILE

 

30

8.4

7.3

10.5

9.4

13.6

12.6

14.7

13.6

18.9

14.7

19.9

18.9

22.0

19.9

30.8

21.9

 

25

1.7

3.1

3.7

5.8

6.0

8.4

8.9

10.7

10.4

12.0

13.2

15.0

17.5

18.1

24.5

19.9

 

20

0.9

1.7

2.0

3.7

3.5

5.9

5.2

8.1

6.5

9.2

9.7

11.8

13.6

14.7

19.0

16.2

 

15

0.5

0.8

1.2

2.5

1.9

3.9

1.9

5.8

3.9

6.6

5.5

8.8

9.2

11.0

12.9

12.1

 

10

   

0.9

1.3

0.9

2.7

1.4

3.8

2.1

4.1

2.7

6.2

5.4

7.3

7.6

8.0

 

5

   

0.3

0.6

0.4

1.6

0.7

2.1

0.8

2.3

1.2

3.2

2.1

3.6

2.9

4.0

 

3

   

.6

5.

.9

8.4

5.7

10.5

10.5

1 .6

13.6

16.

1 .

1 .9

7.9

20.8

 

25

   

'1.8

3.7

2.9

6.2

4.0

8.4

6.4

10.5

8.9

14.7

14.9

17.7

20.9

19.5

 

20

   

1.3

2.5

2.2

4.6

2.9

6.6

4.2

8.0

5.8

11.3

10.8

14.4

15.1

15.8

5

15

   

0.8

1.6

1.4

3.2

2.0

5.1

2.6

6.2

3.6

8.4

6.8

10.8

9.5

11.9

 

10

   

0.5

 

0.8

2.1

1.2

3.1

1.4

4.0

2.1

5.8

3.8

7.2

5.3

7.9

 

5

       

0.3

1.2

0.5

1.8

0.6

2.2

1.0

3.1

1.5

3.6

2.1

4.0

 

30

       

3.1

.2

4.1

8.

6.0

11.5

 

15.7

16.

18.8

23.5

0.7

 

25

       

2.3

4.9

3.1

7.0

4.3

9.4

6.4

13.5

11.2

17.6

15.7

19.4

 

20

       

1.6

3.6

2.3

5.5

3.2

7.5

4.6

10.7

7.7

13.9

10.8

15.3

10

15

       

1.1

2.7

1.6

4.0

2.3

5.6

3.1

7.8

4.9

10.6

6.9

11.7

 

10

       

0.7

1.5

1.0

2.8

1.3

3.8

1.8

5.6

2.9

7.0

4.1

7.7

 

5

       

0.3

 

0.5

1.5

0.6

2.2

0.8

3.0

1.2

3.6

1.7

4.0

 

30

           

3.3

7.4

4.6

9.

6.5

14.7

11.5

1 .9

16.1

20.8

 

25

           

2.6

6.0

3.5

8.1

5.2

12.3

9.0

16.7

12.6

18.4

 

20

           

2.0

4.8

2.7

6.7

4.0

10.4

6.7

13.5

9.4

14.9

15

15

           

1.4

3.7

1.9

5.2

2.7

7.6

4.5

10.4

6.3

11.4

 

10

           

0.9

2.5

1.2

3.6

1.6

5.5

2.5

6.9

3.5

7.6

 

5

           

0.4

1.0

 

0.6

2.1

0.8

3.0

0.9

3.6

1.3

4.0

 

30

           

3.0

   

.8

8.

5.8

1 .

8.9

17.8

12.5

19.6

 

25

           

2.3

 

3.1

7.5

4.6

11.7

7.2

16.4

10.1

18.0

 

20

           

1.6

 

2.4

6.3

3.5

9.6

5.4

13.2

7.6

14.5

20

15

           

1.1

 

1.6

4.9

2.5

7.5

3.7

10.1

5.2

11.1

 

10

           

0.7

 

1.1

3.4

1.4

5.5

2.3

6.9

3.2

7.6

 

5

           

0.2

 

0.6

1.9

0.8

3.0

0.9

3.6

1.3

4.0

Motive Flow Qm (GPM)

18.8

18.0

25.4

24.2

30.4

28.2

34.7

31.7

38.5

34.7

45.2

40 -

53.2

45.9

159.2

1 50.3