Contact Dwyer Sales Department: 1-201-419-6120 | dwyer@nciweb.com

 
 

Series DS Flow Sensors

 
The Dwyer flow sensor is an averaging pitot tube providing accurate and convenient flow rate sensing. When purchased with a Dwyer Capsuhelic® differential pressure gage of appropriate range, the result is a flow indicating system delivered off the shelf at an economical price.

Pitot tubes have been used in flow measurement for years. Conventional pitot tubes sense velocity pressure at only one point in the flowing stream. Therefore, a series of measurements must be taken across the stream to obtain a meaningful average flow rate. The Dwyer flow sensor eliminates the need for traversing the flowing stream because of its multiple sensing points and built-in averaging capability.

Dwyer Series DS-300 flow sensors are designed to be inserted in the pipeline through a compression fitting. They are furnished with instrument shut-off valves on both pressure connections. Valves are fitted with 1/8" NPT female connections. Accessories include adapters with ¼" SAE 45° flared ends compatible with hoses supplied with the Model A-471 Portable Capsuhelic kit. Standard valves are rated at 200 psig (13.7 bar) and 200°F (93.3°C). Where valves are not required, they can be omitted at reduced cost. Series DS-300 flow sensors are available for pipe sizes from 1" to 10". If replacing a DS-200 flow sensor or using a A-160 thredolet with a DS-300, an optional ¼" X 3/8" bushing, P/N A-161 is required.

DS-200 models are also available in ten insertion lengths from 1" - 10". Operation is similar to DS-300 units. Basic differences are the multi-turn shut-off valves, 3/8" NPT mounting and installed ¼" SAE 45° flared pressure connections.

DS-400 Averaging Flow Sensors are quality constructed from extra strong 3/4" dia. stainless steel to resist increased forces encountered at higher flow rates with both air and water. This extra strength also allows them to be made in linger insertion lengths up to 24 inches (61 cm). All models include convenient and quick-acting quarter-turn ball valves to isolate the sensor for zeroing. Process connections to the valve assembly are 1/8" NPT female. A pair of 1/8" NPT x ¼" SAE 45° flared adapters are included, compatible with hoses used in the Model A-471 Portable Capsuhelic® Gage Kit. Supplied solid
brass mounting adapter has a 3/4" dia. compression fitting to lock in required insertion length and a 3/4" NPT male thread for mounting in a thread-o-let (not included).

 

 
How to Order
Merely determine the pipe size into which the flow sensor will be mounted and designate the size aas a sufix to Model DS-300. For example, a flow sensor to be mounted in a 2" pipe would be a Model No. DS-300-2".
 
Select model with suffix which matches pipe size
DS-200-1"
DS-200-1 ¼"
DS-200-1 ½"
DS-200-2"
DS-200-2 ½"
DS-200-3"
DS-200-4"
DS-200-6"
DS-200-8"
DS-200-10"
DS-300-1"
DS-300-1 ¼"
DS-300-1 ½"
DS-300-2"
DS-300-2 ½"
DS-300-3"
DS-300-4"
DS-300-6"
DS-300-8"
DS-300-10"
DS-400-6"
DS-400-8"
DS-400-10"
DS-400-12"
DS-400-14"
DS-400-16"
DS-400-18"
DS-400-20"
DS-400-24"

OPTIONS AND ACCESSORIES:
A-160 Threadolet - 3/8" NPT, forged steel, 3000 psi
A-161 Brass Bushing - ¼" x 3/8"
Less Valves (DS-300) - To order, add suffix -LV; Example: DS-300-2"-LV
 
Model DS-300  For non-critical water and air flow monitoring applications, the chart below can be utilized for ordering a stock Capsuhelic differential pressure gage for use with the DS-300 flow sensor. Simply locate the maximum flow rate for the media being measured under the appropriate pipe size and read the Capsuhelic® gage range in inches of water column to the left. The DS-300 sensor is supplies with installation and operation instructions, Bulletin F-50. It also includes complete flow conversion information for the three media conditions shown in the chart below. This information enables the user to create a complete differential pressure to flow rate conversation table for the sensor and differential pressure gage employed. Both the Dwyer Capsuhelic® gage and flow sensor feature excellent repeatability so, once the desired flow rate is determined, deviation from that flow in quantitative measure can be easily determined. You may wish to order the adjustable signal flag option for the Capsuhelic® gage to provide an easily identified reference point or the proper flow.



Model DS-400
Capsuhelic® gages with special ranges and/or direct reading scales in appropriate flow units are available on special order for more critical applications. Customer supplied data for the full scale flow (quantity and units) is required along with the differential pressure reading at that full flow figure. Prior to ordering a special Capsuhelic® differential pressure gage for flow read0out, we recommend you request Bulletin F-50 to obtain complete data on converting flow rates of various media to the sensor differential pressure output. With this bulletin and after making a few simple calculations, the exact range gage required can easily be determined.
 
GAGE
RANGE
(IN. W.C.)
MEDIA @ 70°F
FULL RANGE FLOWS BY PIPE SIZE (APPROXIMATE)
1
1 .25
1.5
2
2.25
3
4
6
8
10
2
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
4.8
19.0
50.0
8.3
33.0
90.5
11.5
42.0
120.0
20.5
65.0
210.0
30
113
325
49
183
510
86
330
920
205
760
2050
350
1340
3600
560
2130
6000
5
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
7.7
30.0
83.0
14.0
51.0
142.0
18.0
66.0
190.0
34.0
118.0
340.0
47
178
610
78
289
820
138
510
1600
320
1200
3300
560
2150
5700
890
3400
10000
10
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
11.0
41.0
120.0
19.0
72.0
205.0
25.5
93.0
275.0
45.5
163.0
470.0
67
250
740
110
410
1100
195
725
2000
450
1690
4600
800
3040
8100
1260
4860
15000
25
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
18.0
63.0
185.0
32.0
112.0
325.0
40.5
155.0
430.0
72.0
255.0
760.0
108
390
1200
173
640
1800
310
1130
3300
720
2630
7200
1250
4860
13000
2000
7700
22000
50
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
25.0
90.0
260.0
44.0
161.0
460.0
57.5
205.0
620.0
100.0
360.0
`050.0
152
560
1700
247
900
2600
435
1600
4600
1000
3700
10000
1800
6400
18500
 
100
Water (GPM)
Air @ 14.7 PSIA (SCFM)
Air @ 100 PSIG (SCFM)
36.5
135.0
370.0
62.0
230.0
660.0
82.0
300.0
870.0
142.0
505.0
1500.0
220
800
2300
350
1290
3600
620
2290
6500
1500
5000
15000
   
 
Model A-471 Portable Kit


CAPSUHELIC GAGE SHOWN INSTALLED
IN A A-471 PORTABLE KIT

The Dwyer Series 4000 Capsuhelic® differential pressure gage is ideally suited for use as a read-out device with the DS-300 Flow Sensors. The gage may be used on system pressures of up to 500 PSIG even when the flow sensor differential pressure to be read is less than 0.5" w.c. With accuracy of ±3% of full scale, the Capsuhelic® gage can be used in ambient temperatures from 32°F to 200°F. Zero and range adjustments are made from outside the gage. The standard gage with a die cast aluminum housing can be used with the flow sensor for air or oil applications. For water flow measurements, the optional forged brass housing should be specified. The Capsuhelic gage may be panel or surface mounted and permanently plumbed to the flow sensor if desired. The optional A-610 pipe mounting bracket allows the gage to be easily attached to any 1 ¼" - 2" horizontal or vertical pipe.

For portable operation, the A-471 Capsuhelic Portable Gage Kit is available complete with tough polypropylene carrying case, mounting bracket, 3-way manifold valve, two 10' high pressure hoses, and all necessary fittings.